Research · Current project

Olive Picker

An autonomous robotic platform for olive harvesting, targeting the underserved gap between handheld electric harvesters and industrial trunk shakers. V1 is a bench-top R&D platform; V2 is targeted as a field-deployable harvester for small and mid-sized Greek olive farms.

The problem

The Greek olive harvest depends on two extremes. Handheld electric harvesters are reliable but require a labour team — typically 4–8 people working full days. Industrial trunk shakers automate the work but require capital scale and uniform orchards.

The vast middle — small and mid-sized farms of 5 to 50 stremmata (1.25 to 12.5 hectares) — has no good autonomous option. Labour shortages, narrow ripeness windows, and rising input costs make this gap increasingly painful for the farmers who tend the majority of Greece's olive groves.

Our approach

V1 is a bench-top robotic platform built around a deliberate set of design decisions, each documented as it was made. Four are central.

  1. Branch processing, not single-olive picking.

    Selective single-olive picking is still an unsolved research problem at production scale globally. Branch processing — sweeping a comb head along a branch to detach olives — is the proven mechanism used by every commercial handheld harvester. We adopt it directly rather than betting on unsolved research.

  2. Commercial whipping head, adapted to a robot.

    Rather than design a stripping mechanism from scratch, V1 uses a commercial handheld harvester head (Volpi Olytech Dualcomb 255SP or Zanon Karbonium Eco Genius class) mounted on the robot via a custom flange adapter. Field-proven mechanism, modular, easily replaceable.

  3. Arm-as-positioner.

    The robotic arm provides only end-effector positioning. All task-specific motion — the high-frequency whipping action — lives in the head, which has its own motor. The arm-and-head interface, both mechanical and electrical, is standardised so different heads can be swapped without changes to the arm or its control software.

  4. Wide passive catch.

    Detached olives drop into a wide passive catch area below the working envelope, separate from the picker. This removes the need for a moving catch system that follows the arm and keeps the end-effector light.

V1 architecture

The bench-top platform combines a six-axis positioning arm with a self-contained whipping head and a wide passive catch system. The schematic below shows the head — the most novel part of the integration — viewed from the side, with the branch entering from the left.

Whipping head — side cross-section schematic A self-contained whipping head with an ISO 9409-1-50 mounting flange on top, an onboard 24V motor driving an oscillation mechanism, and a C-shaped jaw containing two counter-oscillating combs that enclose an olive branch. Detached olives drop into a wide passive catch below. Motor 24V DC Oscillation drive ISO 9409-1-50 flange Power + signal cable Onboard motor (24V) Cam / eccentric drive Upper comb → Branch (10–40 mm) Lower comb ← Detached olives drop to wide catch
Whipping head, side cross-section. The C-shaped jaw encloses an olive branch; counter-oscillating combs detach olives, which drop into the wide catch below. The arm holds the head steady while the onboard motor drives the whipping motion.
Robotic arm
UFactory xArm 6, 700 mm reach, 5 kg payload, 6 DoF, ROS 2-compatible
Vision
Intel RealSense D455 + D435i depth cameras
End-effector
Commercial whipping head (Volpi Olytech Dualcomb 255SP or Zanon Karbonium Eco Genius 12V), custom CNC flange adapter
Frame
4040 aluminium extrusion, 1.5 × 1.2 × 2 m bench
Catch system
Wide passive catch, separated from the picker assembly
Power
12V DC bench supply for the whipping head
Compute
Linux workstation running ROS 2

From V1 to V2

V1 — bench-top R&D system (current). Goal: validate branch presentation, head positioning, and the whipping mechanism in a controlled indoor environment. Target completion: late 2026 / early 2027.

V2 — field-deployable system. Targets the 5–50 stremmata cohort. Architecture moves from a fixed bench to a mobile platform, with a deployable canopy catch system that adapts to tree shape. Build begins after V1 validates the core mechanism.

Project status

Phase
Pre-procurement / early V1 build
Design decisions
13 documented architectural decisions
Hardware procurement
Quotes being collected from EU suppliers
Last update
June 2026